Meeting the challenge of the global chip shortage through collaboration“data-focal-point=

世界上的筹码短;the semiconductor industry is up for the challenge

我们是如何缺少微芯片的?半导体行业正在做什么来解决问题?

8分钟阅读 -By Jessica Timings, July 22, 2021

微芯片。在几乎每天的每一刻,您都会利用包含这些小而强大的设备之一的技术。万博manbetx官网登录无论您是与朋友聊天,还是当医疗保健工作者等待从冰箱中检索您的Covid-19疫苗,您周围的工作中都有芯片。更不用说云,数据处理中心,互联网 - 由于半导体的原因。但是,除非您从事技术工作,否则您不太可能花很多时间思考芯片对日常生活的重要性。也就是说,直到他们开始跑步短。


The global pandemic, digital transformation and the increasing demand for new technology has drawn all eyes to the semiconductor industry and the technology companies that make the digital world go round.


为什么存在全球芯片短缺?

筹码短缺并不是什么出了问题,而是正确的。自引入智能手机以来,全球几乎每个人都可以访问互联网。移动我们在网上所做的大量工作导致对快速,稳定的互联网需求的爆炸式增长,而技术发展,例如5G,高性能计算,人工智能(AI)和事物互联网已经加速了数字化和需求。筹码。


Then, in late 2019 came COVID-19. In early March 2020, many industries prepared to pull back in response to what was expected to be a significant blow to global and national economies. Many automotive and electronics companies decided to pause orders, including of semiconductors.

但是Covid-19在短缺中扮演着另一个重要角色:用户需求。随着世界停止和全国范围内的封锁,要求人们留在家里,在线订购加剧。人们购买了用于家庭办公室的计算机,健身电子产品,以帮助保持健康和游戏设备以娱乐孩子们。数字设备成为我们与外界联系的主要方法,使我们能够与同事,亲人保持联系并监视大流行的进步。所有这些都给云给云带来了巨大的压力,技术公司需要增加其云中心的能力,这反过来又对微芯片的需求产生了重大影响。


大流行以数字化的加速速度击中了气踏板。一旦行业意识到对产品的需求暂时停滞不前,现在实际上正在加速,他们需要扭转原始计划。他们准备在新订单上全力以赴。但是有一个很小的问题:半导体。

ASML面孔中的一个女人在笔记本电脑上工作“data-focal-point=

在Covid-19期间的远程工作导致对数字设备的需求。

半导体有什么特别之处?

Microchips are a unique product. Where nuts and bolts can be produced relatively simply, fabricating the layers on even the simplest microchip需要一个精心的过程世界上很少有公司已经掌握了。


在此过程中,从头开始到成品可能需要数月的时间,硅晶片将在芯片制造商(半导体制造厂)中的数十个不同机器(例如化学加工设备,检查工具和光刻系统)中传播。乘以数十个层组成芯片的层 - 这种晶圆已经经过了3,000多个步骤,然后才离开半导体晶圆厂(本身是一个比外部空气更清洁的紧密控制环境)并找到了自己的道路。进入电子产品。


大流行以数字化的加速速度击中了气踏板。

数十年来,这种多方面的生产过程导致了半导体行业成为全球生态系统。该生态系统包括专业的芯片设计公司,设备和基础设施供应商,以及芯片制造商本身,他们既合作又处于激烈的竞争中。因此,当公司停止了由于COVID-19的筹码订单时,这些决定导致了半导体供应链的连锁反应:我们的客户,芯片制造商对这些需求的变化的影响持谨慎态度,因此他们调整了供应商的订单。反过来,ASML还调整了其供应链中的承诺。

ASML洁净室技术人员携带包含晶圆的合力。“data-focal-point=

生产芯片的独特方式创造了高度协作的半导体行业。

So where does ASML fit in the semiconductor shortage?

ASML的光刻系统使用light to fabricate the circuitry patterns on silicon wafers,,,,a critical step in the chip manufacturing process. The patterns link together as a single integrated circuit that can offer computing or memory function.光刻系统can be found in the factories of every major chipmaking company in the world.


数十年来,各个技术领域和国家的公司一直是全球半导体生态系统的一部分。


But our systems are just one piece of a process involving numerous suppliers and chip equipment. Every step and every machine in the process is important. For example, layers that have been printed on a wafer by means of lithography must also be etched, where excess material is removed through a chemical process to reveal the patterns that create the 3D circuit. Then a new layer is added and the process starts all over again. That is why all production stages and various tools must be aligned perfectly to ensure the highest possible manufacturing yield.


这种相互依存是半导体行业独特的另一个原因。数十年来,各个技术领域和国家的公司一直是全球半导体生态系统的一部分。从帮助我们理解和弯曲物理定律的学者到确定将我们的想法转化为产品和技术的新可能性和供应商的客户 - 我们合作取得成功。万博manbetx官网登录现在,我们一起准备满足芯片需求。


What is ASML doing about the chip shortage?

解决大流行中的全球筹码短缺并不是一件容易的事,但是那些在ASML工作的人热爱挑战。运输新系统,支持快速安装并提高安装系统的可用性和效率,包括通过升级,是我们帮助客户延长此短缺的关键方法。


Ramping up productivity

芯片制造商希望增加其晶圆产量,并提高光刻,因为关键的制造步骤显然是一种方法。为了帮助提高生产率,我们首先研究了安装基础中的生产力升级。可以快速安装这些升级,我们称为“生产力增强软件包”,是提高生产率的最有效方法,以便系统每小时产生更多的晶片。通常,生产力升级包括软件升级和硬件创新。


Hardware, such as an upgraded vessel for thelight source和different illumination settings to increase wafer yield, can also increase productivity. However, this requires system downtime. And in a time where you can’t make enough wafers, this is not ideal. To manage this, we’re working with our customers to optimize the timing of their upgrades and future-proof their production lines.

Manufacturing and allocating systems

Responding to this shortage requires a holistic response across ASML’s entire product portfolio, which spans杜夫,,,,euv,,,,计量和检查系统,,,,software服务


我们知道,我们的系统对于满足需求激增至关重要,尤其是在提供一些更先进的芯片方面,我们的EUV系统在负担得起的制造业中起着重要作用。我们计划增加系统输出。对于EUV,我们已经开始运输NXE:3600D系统的生产率比其前身NXE:3400C高15-20%。除了提高生产率的运输系统外,我们还定期与客户保持一致,以满足他们的技术需求并达到所需的晶圆能力。万博manbetx官网登录

ASMLengineers celebrate first shipment through pilot program, stand before system on the truck.“data-focal-point=

该团队通过该计划的第一个装运来缩短生产周期。

虽然您可能会认为,仅购买更多芯片设备可能会解决芯片短缺,但购买ASML系统与在线购物并在第二天获得电器没有什么不同。构建光刻系统只需一段时间即可。例如,成千上万的组件包括 -an EUV systemare made up of more than 100,000 individual parts, which must be manufactured with great care and delivered from around the world: mirrors with layers polished to an atom’s thickness that take months to make are manufactured in Germany and the vessel for lasers that generate light by blasting tin droplets are developed in San Diego, for example. Once these many parts have been assembled and the system has been tested and approved, it is taken apart again in big chunks, and three airplane carriers transport the machine to the customer’s factory. You’ll also need a cleanroom roughly the size of a swimming pool just to house this machine.

除了提高生产率的运输系统外,我们还定期与客户保持一致,以满足他们的技术需求并达到所需的晶圆能力。万博manbetx官网登录


In order to support the strong demand in DUV lithography, the workhorse of the industry, we are also piloting a program to shorten the production cycle time for our DUVTwinscan NXT:1980DINXT:2000i产品。Through this program, we’re aiming to free up a cleanroom cabin earlier so the assembly of a new system can start by allowing for some assembly, qualification and calibration to occur on the customer site, while balancing risks to ensure that we are delivering high quality. In early 2021, the first system through this program was successfully installed at a customer fab.


微芯片短缺何时结束?

解决我们今天看到的芯片短缺并不容易。我们的首席执行官Peter Wenninkrecently explained his outlook:“ 2020年 - 共同的一年 - 实际上是顾客谨慎的一年。回顾过去,太谨慎了。因此,您可以打电话的底漆现在转化为2021年的需求。当然,这需要一些时间才能使我们的产出加剧。”他认为,赶上对产出的需求可能需要到2022年。


英特尔首席执行官Pat Gelsinger说在COVID-19大流行期间在线移动导致了“半导体爆炸性增长的循环”。他补充说:“尽管该行业已经采取了措施来解决近期限制,但生态系统仍可能需要几年的时间来解决铸造能力,基板和组件的短缺。”


TSMC董事长马克·刘(Mark Liu)对他们提高速度的能力的乐观。“今天,我们认为……我们可以在[2020年] 6月底之前赶上客户的最低要求。”But, as he puts it, this doesn’t mean the shortage will be solved so quickly. “There's a time lag. In car chips particularly, the supply chain is long and complex. The supply takes about seven to eight months," he adds.


It's clear that the demand for semiconductors will continue to grow, the huge collaborative network we call the semiconductor industry will increase its capacity and we will keep innovating to fuel the digital future.彼得这样描述:”我们坚信,我们目前拥有的能力不能支持这种增长。因此,我们需要通过减少周期时间来更快地进行事情,增加更多的人和更多的机器,并建造平方米。”

The underlying trend is the digital transformation," concludes Peter, "and that will be here for years to come."

Meeting the challenge of the global chip shortage through collaboration“data-focal-point=

Aad Goudappel的插图

About the author

  • 杰西卡时间
  • 编辑和作家
  • 杰西卡(Jessica)出生于新西兰Aotearoa新西兰,位于荷兰,是一位人道主义者,他曾进入科技行业。她是一个奇怪的讲故事的人,她对ASML的令人震惊的技术和这些创新背后的人们着迷。万博manbetx官网登录